In the vast field of injection mold design, Heyan Mold, with its profound industry accumulation and professional knowledge, deeply understands and practices the following ten design principles to ensure that each mold can meet the highest standards.
Fine consideration of clamping force
Heyan Mold is well aware of the delicate balance of lateral clamping force in molds, especially for large products with large projection areas. The direction of the parting surface is carefully planned to ensure that the direction of the large projection area conforms to the opening and closing trajectory of the front and rear molds, while the side parts with small projection areas are flexibly processed as lateral parting to achieve stable mold opening and closing actions.
Perfect design for product demolding
To ensure smooth demolding of the product, the joint research mold always follows the principle of maximizing the cross-sectional size when selecting the position of the parting surface. This decision is directly related to whether the product can be easily removed from the mold, reflecting the ultimate pursuit of product integrity.
Innovation and practicality of parting surfaces
In the design of the parting surface shape, HeYan mold follows tradition but is not limited to conventions. In most cases, a parting surface perpendicular to the mold opening direction of the injection molding machine is chosen, but for special needs, the joint research mold can also flexibly design complex shaped parting surfaces to meet the dual convenience of processing and demolding. Especially when dealing with curved products, it closely adheres to the curvature of the product, ensuring perfect and flawless parting.
Dual guarantee of appearance and quality
Heyan Mold is well aware of the importance of product appearance and quality. Therefore, when designing the parting surface, we try our best to avoid placing it on the smooth outer surface of the product to avoid defects such as clamping lines that affect its appearance. At the same time, for products with concentricity requirements, HeYan Mold strives for excellence to ensure that all relevant components are on the same side to ensure the accuracy of the product.
Intelligent decision-making in product direction
When determining the placement direction of the product in the mold, the joint research mold comprehensively considers the selection of the parting surface, strives to simplify the mold structure, avoid complex structures such as side holes or side buckles, and reduce production difficulty and cost.
Exquisite layout of demolding mechanism
Considering that the demolding mechanism of general molds is located inside the moving mold, when designing the parting surface, Heyan Mold will carefully plan to ensure that the product stays in the moving mold as much as possible after mold opening. For the parts that may adhere to the fixed mold, Heyan Mold innovatively adds an auxiliary demolding mechanism to ensure a smooth and unobstructed demolding process.
Accurate control of lateral mold opening distance
In response to the limited distance of lateral mechanical mold opening, the joint research mold cleverly divides the direction of the mold surface in the design, setting the direction with longer core pulling distance as the opening and closing direction of the front and rear molds, and the direction with shorter core pulling distance as the lateral parting direction, in order to maximize the utilization of limited space resources.
The convenience of processing mold parts
In order to reduce processing difficulty and cost, Heyan Mold carefully arranges the parting surface to ensure that the mold can be divided into parts that are easy to process. This strategy not only improves production efficiency, but also ensures the manufacturing accuracy and stability of the mold.
Scientific Design of Exhaust System
Heyan Mold is well aware of the importance of the exhaust system in the injection molding process. Therefore, when designing the parting surface, priority will be given to using it as the main exhaust channel, and it will be cleverly designed at the end position of plastic flow to maximize the discharge of gas and uniform filling of plastic.
The exquisite craftsmanship of R typing
For many product designs that require R-angle parting, the joint research mold demonstrates its excellent craftsmanship and ingenuity. When dealing with R-angle parting, the joint research mold not only ensures a smooth and smooth parting surface, but also avoids the appearance of sharp edges, laying a solid foundation for the perfect presentation of the product. "
